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Universal Process Controller – HI510 Series HI510 is designed to adapt to a user’s unique process control requirements. The controller has a large backlit dot matrix display for easy viewing and provides for an intuitive interface for setup options.
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Control Modes Set points for control operations can be configured to be on/off, proportional, or PID types of control. The flexibility in programming allows for fine-tuning of a set point to be maintained with tight control preventing any overshoot and waste of chemicals. Hold Function Hold can also be triggered manually and by using and external digital input for disabling control mode when performing maintenance. Configurable Alarm System Configurable for set points and temperature or activated by abnormal operation, a red Alarm LED will blink and can easily be seen from a distance. All relays configured for control are inactivated until the alarm state is resolved. Auto-cleaning cycle The cleaning function allows the ability to program one or more wash cycles and use the relays to activate valves, pumps or compressed air based on the type of washing that is required to maintain probes for reliable results. Relays Available with up to five control and one alarm electromechanical relays. Analog Outputs Up to four galvanically isolated analog outputs for control of pumps and valves. Digital RS485 Output Can daisy-chain up to 32 devices to a remote monitoring system. Digital Inputs Two digital inputs available for modes including disabling, cleaning and placing the controller into hold status?. Large LCD The LCD displays measurement information along with indicators of potential problems. The DIAG key then provides details of the issue. Data-logging Store info at selectable intervals along with relay control settings and calibrations data. up to 100 lots, each holding 8600 records. Transfer to a flash drive as a .csv file using the USB Type-C port. Help Button Using the help and diagnostic button (? DIAG) will provide information related to errors or in setup mode, information about settings.
| Dosing Control | on/off, proportional and PID |
|---|---|
| Dosing Terminals | Other model up to 5 relays (independently configurable for process variables, Hold & Cleaning functions) Electromechanical relay SPDT and SPST contact outputs 5A – 250 Vac; 5A – 30 Vdc (resistive load) Fuse protected |
| Alarm Relay Set Point | Other model up to 5 relays (independently configurable for process variables, Hold & Cleaning functions) Electromechanical relay SPDT and SPST contact outputs 5A – 250 Vac; 5A – 30 Vdc (resistive load) Fuse protected |
| Over Dosing Control | yes |
| System Error | yes |
| Analog Ouput Signal | 2 or 4 independent, galvanically isolated outputs 0 – 22 mA configurable |
| Analog Ouput Accuracy | ±2% full scale |
| Digital Input Signal | independent, galvanically isolated inputs (configurable for Hold & Cleaning functions) On state |
| Digital Output Signal | RS485 |
| Backlight | yes |
| Power Consumption | 15VA |
| Enclosure | *Single case 1⁄2 DIN, type NEMA4X, IP65 ingress protection |
| Installation Category | II |
| Panel Cutout | 1/2 DIN (brackets ordered separately) |
| Input Channels | one digital input with RS485 interface |
| pH Electrode | HI10X6 series – pH and Temperature (ordered separately) |
| ORP Electrode | HI20X4 series – ORP and Temperature (ordered separately) |
| Logging Type | Interval log, up to 100 files, maximum 8600 records on each stored file. When the maximum limit of 100 stored files is reached, the most recent file will automatically erase the oldest one. Event log, maximum 100 records. When the maximum limit i |
| Connectivity | RS485 serial port – Remote monitoring and control USB-C port – Retrieve log files and firmware upgrading |
| GLP | yes |
| Calibration Timeout Reminder | yes |
| Analog Output | up to 4 based on configuration ordered |
| Display | Graphic LCD, 128 x 64 pixel B/W with backlight |
| Power Supply | 100 – 240 Vac ±10%; 50/60 Hz; 15VA; fuse protected (2A, 250V slow blow fuse) |
| Environment | -20 to 50 oC (-4 to 122 oF); maximum 100% RH non-condensing |
| IP Rating | IP65 |
| Dimensions | Width 144.0 mm (5.7”) x Height 144.0 mm (5.7”) x Depth 151.3 mm (6.0”) |
| Weight | Approximately 1.6 kg |

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